How to Sew with Laminated Fabric


I love to sew with laminated fabrics. The lamination gives the fabric a nice sheen and has the added benefit being easier to keep clean. Whenever I post a project using a laminate fabric,  I get a lot of questions about how to sew with it.  Most people seem a bit intimidated.  I’m here to tell you that it’s easy to sew with if you know a few tricks and rules.  For my next Sewing Lesson, sponsored by BERNINA we are going to talk about how to Sew with Laminated Fabric.  To see my other BERNINA sponsored Sewing Lessons just click here.

Great tips and tricks to make sewing with Laminated fabric a breeze on


Sewing Lesson, How to Sew with Laminate Fabrics on

Laminated fabric (including oilcloth and chalk cloth) has a plastic coating on the front. This makes it hard to sew with because the plastic coating has a tendency to get stuck under your presser foot. This becomes an even bigger problem if your laminate fabric is facing the feed dogs of your sewing machine, as the feed dogs can damage the fabric.

Luckily most of the time when I sew with a laminate fabric, I don’t need to sew with laminate both under my presser foot and facing my feed dogs at the same time.  Most of the time I’m just topstitching or attaching a zipper.

Sewing Lesson, How to Sew with Laminate Fabrics on


When I work with laminate fabrics there are a few things I like to have on hand. One is the paper backing from some iron on vinyl (more about that in a second) and binding clips. Pins and laminate usually don’t get along, so I find that using binding clips makes sewing much easier.

Sewing Lesson, How to Sew with Laminate Fabrics on

Many times I will want to sew with laminate fabric but I either can’t find it- or the manufacturer didn’t laminate the print that I want.  In this case I will laminate it myself using Iron on Vinyl. It’s made by Thermoweb and you can find it online.

It’s very easy and straight forward to work with. You just cut your vinyl the same size as your fabric piece (note it’s only 17” wide so plan accordingly) peel off the paper backing and place the sticky side onto the right side of your fabric. Then using the paper backing, iron the vinyl onto the fabric.

Sewing Lesson, How to Sew with Laminate Fabrics on

You HAVE to use the paper backing. Otherwise the vinyl will just MELT right onto your iron.  The bigger the piece of backing the better.

I prefer to make sure that the paper backing is larger than the piece I’m ironing. Otherwise you run the risk of melting the vinyl with just the corner of your iron.

To get my piece, I cut a very large piece of iron on vinyl then peeled off the backing and discarded the vinyl (I know it’s a waste of vinyl, but I’ve had the same piece of backing for years). I kept that backing piece and use it anytime I iron ANY coated fabrics.

The shiny side of the backing faces the vinyl and the paper side (with the grid) faces your iron.

Sewing Lesson, How to Sew with Laminate Fabrics on


This is especially great to use for projects for kids (i.e. pencil pouches, aprons, crayon rolls, etc). For simplicities sake, we’ll just called all laminate, oilcloth or coated fabrics coated fabrics from this point forward.

Sewing Lesson, How to Sew with Laminate Fabrics on


Sewing Lesson, How to Sew with Laminate Fabrics on

To demonstrate how to sew with coated fabrics, I’m going to use the example of sewing a simple zippered pencil pouch. I’ll post a full tutorial for the pouch separately.

As I’m sewing any project using a coated fabric,  I know that ANY time my machine foot touches the coating that I need to have a buffer between my foot and my fabric.

My favorite way to do this is to use a Teflon foot.  BERNINA actually makes several teflon coated feet. The one I use the is #52. It’s narrow enough to top stitch near a zipper and it has a wide enough opening to move my needle to the position that I need it.

Sewing Lesson, How to Sew with Laminate Fabrics on

For my pencil pouch, the first time my machine foot touched my coated fabric was while I was topstitching my zipper. To allow me to do this, I attached my telfon foot to my machine,  then moved my needle to the left.

I was then able to easily top stitch down the side of the zipper. I wanted my top stitch very close to the zipper, if you want it further away, you can just move your needle back and forth until it’s in the spot that you like.

Sewing Lesson, How to Sew with Laminate Fabrics on

At times you may run into a situation where you need to use a special foot (i.e. a piping foot) on a coated fabric.

In this example I’m stitching piping down to the edge of my fabric but half of the foot is touching the coated fabric. If I left it alone, the fabric would pull under my foot, and my piping would not sew on correctly.

Sewing Lesson, How to Sew with Laminate Fabrics on

To remedy this, I place a strip of scotch tape on the half of my foot that is touching my coated fabric.

Sewing Lesson, How to Sew with Laminate Fabrics on


Now, you can of course use this trick with ANY machine foot instead of buying a teflon foot. However, I notice that this trick works best only for a little bit, the tape is not super sturdy. If I’m sewing a large project I’ll have to keep re applying the tape, so for that reason I like to just have a Teflon foot.

Another trick is to use Sewer’s Aid. I have not personally tried this but the ladies in my Retro Travel Bag class swore by the stuff. You just apply a thin coating of sewers aid onto your fabric. The oil allows the presser foot to glide smoothly.

Okay now what do you do if your coated fabric is facing your feed dogs?  Use tissue paper. I cut a piece of tissue paper about 1” wide by the length of the portion to be stitched. I then place it between my coated fabric and the feed dogs on my machine.  Stitch as normal then pull off the tissue paper when you are done sewing.

I hope that this lesson has given you a bit more confidence when sewing with coated fabrics.  It’s really not hard just remember:

-DO NOT iron directly on the coated fabric.

-Use a buffer between your machine and the fabric. Either a Teflon coated foot, tissue paper or scotch tape.

-Your sewing needle will leave holes in the coating, however you CAN unpick. After you’re done unpicking run your iron over your fabric (using your paper backing) to seal up the holes left my your sewing needle.

-The fabric is not super fool proof.  If you unpick a few too many times, or twist and turn the fabric too much, it’s going to damage it and look bad. You probably just need to start over at that point.

-You can iron coated fabrics, just either iron the wrong side of the fabric, or use a backing sheet between your iron and your fabric. To be safe, especially when working with oil cloth, test a piece first. You may need to use a lower heat setting on your iron.

Laminated Zipper Pouch

In the case of my zippered pouch, after I was done sewing, it was a wrinkled mess. I simply pressed the pouch well when I was finished using my paper backing.  The wrinkles came right out.

Also, be aware if you ever want to use a coated fabric as a lining, you will need to ensure that your coated fabrics don’t touch each other while pressing at any step in your construction. This is especially important during final pressings. Once I made a pouch with a laminated lining and when I pressed it for the final time the linings touched and melted together!! Ruined my entire project. For this reason, I don’t usually use coated fabrics as linings.

Here are a few projects I’ve made in the past using coated fabrics:

Projects Made with Laminated Fabrics


1. Laminated Zip Pouch

2. Crayon Roll Tutorial

3. Kindle Keeper Tutorial

4. Wet Pouch made from a Shower Curtain

5. iPad Cozy

6 & 7: Retro Travel Bag

8. Laminated Kids Wallet

9. Kids Apron

not pictured

10. Kids Pencil Pouch
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Melissa Mortenson is the author of the Polka Dot Chair blog which is in its 7th year of sharing fresh and creative ideas with readers. She is the author of “Project Teen, Handmade Gifts your Teen will Actually Love”. Her first fabric line “Derby Style” debuted in January 2015 through Riley Blake Designs. A mom of 3, she considers herself lucky to be living in Kentucky.


  1. Anita says

    Can you tell me what size needle you use for laminate? I had a problem with skipped stitches the last time I sewed on laminate. I did use a Teflon foot. Thank you for the informative post.

    • says

      I usually use a size 80 Schmetz needle, make sure it’s a new one. If you sew with a dull needle it will cause problem. You also might want to try microtex needles if you’re having troubles. They are super sharp and may help punch through the laminate cleanly.

  2. Patti says

    I want to make a rain hat and your tutorial is so helpful, especially the part about making my own coated fabric. I just wondered, will the stitching lines create holes which will defeat the purpose of the rain hat keeping me dry? Or do I need to spray it with something after I sew it?

  3. says

    I made a clothespin pouch using coated fabric over the summer. Having never used the stuff before I just use the good ol’ trial and error method as I went along. I found that regular blue painters tape worked amazing!

    I’ve always got rolls of the stuff laying around so I used tape to hold my pieces together where we would traditionally use pins. I also unrolled tape on the coated fabric where I wanted my stitch lines to be and then placed the coated fabric down against my feed dogs and my lining fabric up under my (non-teflon) presser foot. I sewed it up and then just pulled the tape off after. It’s much more sturdy than scotch tape so it stays put, and it pulls off cleanly as it’s designed to do on your walls.

  4. Ashleigh P says

    I just discovered your blog last week (courtesy of A Girl & A Glue Gun) and wanted to say I think I’m in love. I am also addicted to polka dots. They’re just so darn happy! I saw this tutorial yesterday & it was just the inspiration I needed to make myself a new makeup bag (I received Urban Decay’s Naked Palette for Christmas & they just don’t make bags to fit those things!). This method worked wonderfully for some beautiful printed cotton I picked up at Hobby Lobby. Thanks so much for giving me the courage to try laminated cotton!! You are awesome & you’ve certainly gained a new fan.

  5. says

    Thanks putting together this great tutorial on how to sew with laminated fabric, it’s long been an ambition of mine to sew with oil cloth so this is really useful. I have shared it with on my Facebook page and blog

  6. Alena says

    HI I sew laminated fabric just once but I have very good experience with walking foot, no gathering under foot and the feeding was nice even.

  7. Hether says

    Oh my gosh, this is so helpful! I’d really love to know where that awesome bike fabric is from, I’ve been wanting to use a laminated fabric to make bike bags.


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